PREPARATION OF HIGH-SURFACE-AREA MO ZRO2 CATALYSTS BY A MOLTEN-SALT METHOD - APPLICATION TO HYDRODESULFURIZATION/

Supported molybdenum oxide on zirconia catalysts were prepared by simu ltaneous reaction of Zr oxychloride and ammonium heptamolybdate in mol ten K-Na nitrate eutectic at 773 K. It was shown that Zr(IV) and Mo(VI ) salts react in the molten nitrate medium leading to solids of high s pecific surface areas (up to 200 m(2)/g). The solids consist of small crystallites of tetragonal ZrO2 containing polymolybdate species on th eir surface. Textural properties of the catalysts and their stability to calcination in air were studied as a function of the initial Mo/Zr ratio in the reaction mixture. Surface polymolybdate species stabilize tetragonal zirconia and improve the textural properties of the system . Surface areas twice those obtained by conventional methods were obse rved. Catalytic activity of samples was studied by the thiophene hydro desulfurization reaction. Due to the enhanced surface area, Mo loading could be increased up to 12.5 wt% of Mo without loss of intrinsic act ivity per Mo atom. (C) 1995 Academic Press, Inc.