An equation describing bubble expansion in pseudoplastic fluids was mo
dified to provide a differential equation describing vapor-induced por
e expansion in foams forming in 'molten' starch. Correlations for (1)
the rheological properties of molten starches as functions of shear ra
te, water content, temperature and prior specific mechanical energy in
put; (2) equilibrium water partial pvessures for such melts; (3) net l
atent heats; and (4) the diffusivity of water were used in conjunction
with the pore expansion equation, mass and enthalpy balances, and equ
ations describing diffusive transfer of water in shells surrounding po
res, to model vapor-induced puffing of starch-based particles. Propert
ies such as initial pore radius, popping temperature, surface tension
and initial moisture contents and hypothetical correlations for the fl
ow yield stress and wall-rupture stress were used to permit the model
to conform to known puffing characteristics of popcorn. The differenti
al equations involved were solved by finite-difference procedures. Par
ameters in property correlations and unknown property values were adju
sted to provide computed expansion times, expansion ratios, residual m
oisture contents and fractions of open pores that agreed with observed
values for popcorn at different initial moisture contents.