In this paper, a mechanical pulse electric discharge machining (MPEDM)
technique has been developed to produce holes in the conductive hard
and brittle materials, and the mechanism of the MPEDM is described. Th
e sparks of electric discharge in the MPEDM are caused by the ultrason
ic vibration of the tool, which is used in place of the conventional s
pecial pulse generator. Ultrasonic vibration of the tool also acts as
a gap-flushing method. Tap water is used as the working fluid in the M
PEDM technique. it has been confirmed through the experiments that the
MPEDM is effective to attain a higher material removal rate (MRR) for
conductive difficult-to-machine materials.