The machined surface of wrought titanium frameworks used in implant-su
pported, fixed prostheses does not bond well with acrylic resin. Surfa
ce pretreatment has been suggested to enhance the retention of polymet
hyl methacrylate to machined titanium surfaces. This study evaluated a
new bonding material (Rocatec) to determine its effect on the bond st
rength between titanium and polymethyl methacrylate. Twenty rod-shaped
specimens of grade 2 titanium (7.6 X 0.3 cm in diameter) were divided
into two groups of 10 samples. Group A received no pretreatment and g
roup B was pretreated with 110 mu m alumina air abrasive and the Rocat
ec material. Heat-cured denture base resin was processed around each t
itanium sample in a cylindrical shape approximately 0.9 X 1.5 cm. A Sh
ell-Nielsen shear test was performed with a universal testing machine
at a crosshead speed of 0.5 mm/minute to determine the bond strength i
n megapascals (MPa). Group B specimens (23.8 +/- 1.78 MPa) had a shear
strength 68% greater than group A (16.1 +/- 1.61 MPa) (p 0.0001). The
results of this study indicated that surface pretreatment of grade 2
titanium with 110 mu m alumina air abrasive plus Rocatec bonding mater
ial significantly enhances the shear bond strength to PMMA.