A physically based model for the evolution of recrystallization micros
tructures and textures during hot rolling of aluminum is presented. Th
e approach taken differs from similar models developed for steels. The
present model is based on recent experimental investigations directed
toward identifying the nature of the nucleation sites for recrystalli
zed grains of different crystallographic orientations. Particle stimul
ated nucleation (PSN) and nucleation from cube bands and grain boundar
y regions have been incorporated in the model. The multipass aspect co
mplicates the modeling due to partial recrystallization between the ro
lling passes. Two different approaches have been suggested to handle t
his. The model has been applied to predictions of recrystallization ki
netics, recrystallized grain sizes, and recrystallization textures dur
ing multipass hot rolling of aluminum. The predictions are reasonable
compared to experimental results.