An acrylic adhesive was developed for forming strong, water resistant
structural joints with polyolefins. This two-component, lightly crossl
inked, methyl methacrylate (MMA) based adhesive consisted of an anaero
bic curing system in one part with a copper (II) salt catalyst in the
other. Bonds formed with low density polyethylene (LDPE) resulted in s
ubstrate failure upon block shear testing throughout the open time of
the adhesive (45 min). The interdiffusion of the monomers into the sub
strates, and their subsequent polymerization was followed using severa
l infrared spectroscopy (IR) techniques. The interphase of mixed LDPE
and adhesive was determined to be as thick as 1.7 mm using IR microsco
py. It was concluded that the strong adhesion in the aforementioned jo
ints was the result of the interpenetration of the adhesive into the s
ubstrates.