Several types of controlled drug release microspheres has been develop
ed. In this study, we describe a new type of microspheres that control
drug release with changing inner core pH. In the microspheres, micron
ized model drug, timolol maleate and pH adjusting agents (mono, di, an
d trisodium phosphate or Tris buffer) were either dry blended by mixin
g or coprecipitated by spray drying, and encapsulated in X7-3012 silic
one microspheres using emulsion vulcanization technique. Upon water in
flux into microspheres, buffer dissolves and adjusts the inner pH. Thu
s, the fraction of unionized drug is increased by higher pH and, conse
quently, partition-driven release of basic drug from the microspheres
is accelerated. Scanning electron micrographs showed that spray dried
materials were completely encapsulated by the elastomer, and the drug
was homogenously distributed in silicone micromatrices. An amine resis
tant silicone elastomer could be used to make microspheres incorporati
ng up to 30 wt% of solid particles. Typical size range of the pH-contr
olled microspheres was 150-200 mu m Timolol release from the microsphe
res followed square root of time kinetics, and it was proportional to
wt% loading level of drug in the micromatrices. In vitro release of ti
molol from microspheres can be controlled over a wide range of rates b
y selecting a suitable pH adjusting agent and by varying its amount in
the microspheres. Spray drying of the drug and buffer together was th
e most effective in controlling the drug release since, in this case,
buffer was in the same microcompartment inside silicone and thus buffe
ring effect was maximal. Drug release from pH-controlled microspheres
was independent of pH of dissolution medium.