Powder coating technology for paint applications has become more attra
ctive in recent years due to its advantages in saving paint powder aci
d reducing pollution. The fluidized bed technique is a tried and teste
d method of applying plastic coatings on small objects such as electri
cal and automotive components, pipes, fittings, valves and wire produc
ts. This paper presents the experimental findings for fluidized bed co
ating of solid copper cylinders with diameters ranging from 4.8 mm to
12.7 mm with a commercially available thermoplastic paint powder, ''Le
vasint S 31'' manufactured by Payer AG, Germany. Temperature profiles
with time for various sets of coating conditions were compared with a
theoretical lumped capacitance model for transient heat transfer in a
fluidized bed. The effects of process parameters such as specimen size
, preheat temperature, superficial velocity of air and immersion time
on both coating thickness and porosity were investigated.