Weld metal consisting of particulate-reinforced metal matrix composite
structure was produced with ceramic or refractory metal powder filled
cored wire. Results are presented for both gas tungsten arc and gas m
etal are weldments on Type 304 stainless steel. The effect of powder p
article density and size distribution on the dispersion of particulate
s in the weld deposit was investigated. The motion and final distribut
ion of particulates in the weld pool were evaluated with a fluid mecha
nics-based model, and critical welding criteria for the production of
uniform particle distributions were identified. With particulates of o
ptimum size and density in powder-filled cored wire it was possible to
produce arc welding particulate-reinforced metal matrix weld deposits
having uniform spatial particle distributions.