Various grades of commercially available glass fibre reinforced and un
filled Polyamide 66 compounds were injection moulded into a complex mo
uld geometry. Mode I fracture toughness was determined using compact t
ension specimens cut from the mouldings. Rapid photographic procedures
were used to identify positively crack initiation. Fracture toughness
was higher in the filled systems than in the unfilled compounds; K(Q)
for the latter was approximately 4 MN m-3/2. However, there was only
a slight variation between the short glass fibre (50%, w/w) and long g
lass fibre (50%, w/w) containing grades with K(Q) values (calculated u
sing load (P5%) in ASTM E399) of 7.0 and 6.4 M N m-3/2, respectively.
Using photography, it was found that P5% coincides with the force at c
rack initiation for unfilled PA66, while for the filled materials P5%
and P(crack initiation) did not coincide. Crack-initiation force value
s of 17 to 27% greater than P5% for the short fibre material and 29 to
67% larger than P5% for the long fibre material were identified. Howe
ver, these higher values of load to crack initiation were at variance
with the LEFM theory and are therefore questionable.