The production of clean metal, free from oxides and other types of non
metallic inclusions, is central to product quality and performance. To
ward this end, electromagnetic filtration is an emerging technology fo
r the purification of molten metals. This paper reviews the theory and
the mechanism of the electromagnetic separation of inclusions from mo
lten metal and describes the induced-current electromagnetic separator
developed at the University of Alabama. The results of laboratory and
large-scale experiments on the purification of molten aluminum demons
trate the capability of the system for producing superclean metals.