The present study investigates the mechanical and metallurgical proper
ties of friction-welded steel-aluminium and aluminium-copper bars, a f
riction welder having been designed and built for this purpose. The ef
fects of the three main parameters: speed of rotation; friction load;
and duration of welding; on the metallurgical and mechanical propertie
s of the weld such as the yield, tensile and breaking strengths, are s
tudied experimentally and statistically. The metallurgical properties
of the weld are examined using electron and optical microscopy.