ZnO thin films were prepared from zinc acetate using a horizontal tube
hot-wall CVD reactor under various pressure and the dependency of fil
m characteristics on operating conditions was studied. The profile of
the thin film grown on microscale trenches and the macroscopic growth
rate distribution along the reactor were studied by micro/macro numeri
cal simulations. The experimental results indicate that the CVD reacti
on mechanism changes with operating pressure. A model was proposed to
explain the experimental results. The model reveals that, at higher pr
essures, ZnO film is formed directly from zinc acetate through the slo
w surface reaction, as was pointed out in our previous paper APCVD. At
low pressure, an active species is formed in the gas phase via a gasp
hase reaction, diffuses to the reactor wall and deposits ZnO film via
a fast surface reaction. At intermediate pressure (10-300 Torr), these
two reaction paths coexist but the active intermediate is deactivated
through molecular collisions with nitrogen. The experimental results
are best, but not perfectly, explained by assuming the rate of the rev
erse reaction is proportional to C-N2(3), where C-N2 is concentration
of nitrogen.