Adaptive and self-tuning controllers have been available for many year
s and are finding increasing acceptance in practical applications in m
ill environments. The example reported in this paper is the use of ada
ptive predictive controllers on pressurized refiners using a new on-li
ne consistency measurement to control both dilution water and fibre fl
ow. This approach overcomes the disturbances and non-linearities of th
e process and achieves large improvements in stability of TMP and CTMP
plants as well as forming a firm basis for optimizing energy consumpt
ion and/or product quality.