A study is reported on the use of induction plasma technology for the
preparation of dense free-standing deposits of tungsten carbide and ti
tanium carbide from metallic powders and methane. Phase analysis by X-
ray diffraction indicates that primary carburization of the particles
takes place in-flight giving rise to the formation of W2C and TiC1-x.
Secondary carburization occurs in the deposits resulting in the format
ion of tungsten and titanium carbides. Microstructures revealed by opt
ical and scanning electron microscopy show uniform small grains of the
carbides. The reactive plasma spray-formed tungsten carbide shows tra
nsgranular fracture, while pure tungsten deposits show intergranular f
racture.