The problem of adverse presser foot dynamics affecting seam quality is
addressed, and a novel control solution is proposed. The dynamics of
a controlled sewing system are derived from first principles. The stan
dard lockstitch sewing system with a novel maglev control mechanism is
expressed both as a fourth order nonlinear state space model and as a
Laplace transfer function. Using the linearized model, coprime factor
ization is used to find all stabilizing controllers. A controller prod
ucing a desired time domain response is then chosen. The resulting sys
tem demonstrates that adverse presser foot dynamics can be controlled
and a desired sewing force can be maintained at all times during fabri
c feeding and stitch formation.