The crystalline morphology and the orientation in thin films of polyam
ide-6 crystallized on polystyrene- or ethylene-propylene-diene rubber-
coated silicon substrates were analysed by transmission electron micro
scopy (TEM), X-ray and electron diffraction. Bright-field TEM imaging
of thin films demonstrated that lamellae organize into disc-shaped cry
stals, or 'discoids', when the film thickness is below 0.5 mu m. A mod
el is presented for the organization of lamellae and the polyamide-6 c
hains in the lamellae of the discoids. In the inter-discoid regions, t
he films are semicrystalline and the lamellae fill the space randomly.
Orientation studies by means of electron diffraction and wide-angle X
-ray scattering showed that in relatively thin films (<0.5 mu m) the (
0 0 2) hydrogen-bonded planes are parallel to the surface of the film.
This orientation gradually diminishes as the film thickness increases
. The change in orientation affects the mechanical properties: under u
niaxial tension, the modulus and the flow stress of the films increase
with decreasing thickness, hence with increasing orientation.