Wattle tannin-based urea formaldehyde (UF) adhesives for exterior grad
e plywood panels were formulated and tested. Laboratory work was condu
cted in Canada and plant trials in Tanzania. Tests showed that tannin-
based adhesives gave quite good plywood which mel the Canadian Standar
d Association (CSA) exterior grade requirements under press conditions
similar to those currently employed for UF (control) adhesives. Formu
lations containing formaldehyde and oil instead of paraformaldehyde we
re found to be slightly less reactive under mill conditions. For parti
cleboard, hydrolysis of the tannin was required for producing adhesive
with acceptable viscosity and ''pot lift'' for commercial application
s. The hydrolysis of tannin also improved mechanical properties of par
ticleboard. Relatively long press cycles or high press temperatures we
re required to produce particleboard panels with aged modulus of ruptu
re (MOR) strength above the CSA exterior grade requirements. Prior to
particleboard malting, size exclusion chromatography (GPC) and differe
ntial scanning calorimetry (DSC) were performed on tannin, hydrolysed
tannin, tannin-UF adhesive and commercial PF and UF adhesives. GPC ind
icated, possibly due to aggregation, that the tannin average molecular
weight increased upon heating in the presence of alkali. The thermal
or kinetic cure characteristics of the tannin-based adhesives, which a
re activation energy, enthalpy of cure and reaction order, were determ
ined to be comparable with those of UF adhesives. Tannin hydrolysis lo
wered the activation energy for cure and this resulted in lower press
times, as shown in test results.