Thermal discomfort is one of the major complaints from the wearers of
industrial safety helmets. While studies have been reported on dry hea
t transfer (conduction, convection and radiation) in safety helmets, t
he investigation of wet heat dissipating (evaporation) properties has
not been found in the literature. To evaluate experimentally the evapo
rative heat transfer characteristics of industrial safety helmets, a m
ethod was developed to simulate sweating of a human head on a thermal
head manikin, and to use this manikin to assess the wet heat transfer
of five industrial safety helmets. A thermal head manikin was covered
with a form-fitting cotton stocking to simulate 'skin'. The skin was w
etted with distilled water to simulate 'sweating'. A form-fitting perf
orated polyethylene film was used to cover the wetted stocking to cont
rol the skin wettedness at two levels, 0.64 and 1.0. Experiments were
conducted in a climatic chamber, under the following conditions: the a
mbient temperature = head manikin surface temperature = 34 +/- 0.5-deg
rees-C; ambient relative humidity 30% and 60%. Also, the effects of wi
nd and a simulated solar heat load were investigated. The five helmets
showed statistically significant difference in evaporative heat trans
fer under the experimental conditions. Skin wettedness, ambient humidi
ty, wind and solar heat showed significant effects on evaporative heat
transfer. These effects were different for the different helmets.