A novel method for automatic mask alignment without using a microscope
is reported. This method relies on the moire technique, and alignment
marks are used in the form of gratings. The alignment is done in two
steps with coarse and fine pitch gratings, The mask-to-wafer placement
accuracy is estimated to be +/-40 mu m. The mask alignment accuracy w
ith present experimental conditions is demonstrated to be better than
+/-50 mm. New alignment marks for the actual mask aligner are also pro
posed.