A computer-controlled, temperature-dependent material characterization
system has been developed for thermal deformation analysis in electro
nic packaging applications, especially for printed wiring assembly war
page study. For fiberglass-reinforced epoxy (FR-4 type) material, the
Young's moduli decrease to as low as 20-30% of the room-temperature va
lues, while the shear moduli decrease to as low as 60-70% of the room-
temperature values. The electrical resistance strain gage technique wa
s used in this research. The test results produced overestimated value
s in property measurements, and this was shown in a case study. A nonc
ontact strain measurement technique (laser extensometer) is now being
used to measure these properties. Discrepancies of finite-element warp
age predictions using different property values increase as the temper
ature increases from the stress-free temperature.