To determine the effects of uncontrolled long-term dormant storage on
plastic encapsulated microcircuits, the Applied Physics Laboratory eva
luated 92 commercial samples, some as old as 28 years, from multiple m
anufacturers and technologies. The presumption is that if old parts ha
ve not degraded after 20 or 30 years of uncontrolled long-term dormant
storage, then vastly superior current products will survive similar p
eriods under similar conditions. Results from destructive physical ana
lysis revealed that only two plastic encapsulated microcircuits, both
28 years old, exhibited corrosion. Regardless of age, C-mode scanning
acoustic microscopy revealed delaminated areas in most parts, suggesti
ng that this technique might not be a good method for screening plasti
c encapsulated microcircuits. No direct relationship was found between
corrosion and moisture content. in addition, oxygen plasma etching wa
s found to be a very effective method for performing destructive physi
cal analysis on plastic encapsulated microcircuits.