The purpose of this work was to determine the toughening mechanisms in
interlayered carbon-fiber/epoxy composites. The primary variables wer
e: (I) the diameter of the interlayering particles; (2) the thickness
of the interply; and (3) the ductility of the matrix resin. G(IIC) was
measured and mechanisms of fracture and toughening were examined by t
ransmission optical microscopy and scanning electron microscopy. In a
ductile epoxy system, the particles acted primarily to maintain the th
ickness of the interlaminar region during processing. Mode II fracture
toughness was found to increase linearly with interply thickness, reg
ardless of particle incorporation. In two brittle systems, where plast
ic deformation ahead of the crack tip was limited, the particles rough
ened by two mechanisms, i.e. stress concentration induced plastic defo
rmation and particle bridging. In the latter mechanism, the particles
first initiated microcracks in the interlaminar region, then bridged t
he microcracks. During this bridging process, the particles absorbed e
nergy through extensive plastic deformation. In the non-interlayered b
rittle-matrix systems, interply thickness played a limited role in aff
ecting G(IIC). (C) 1996 Elsevier Science Limited