Nickel silicides offer interesting properties for applications in high
ly corrosive environments at intermediate temperatures. These material
s can be produced by reactive powder metallurgy, thus bypassing the ne
ed for expensive prealloyed powder and avoiding the difficulties accom
panying casting. In reactive processing, controlling the reaction is e
ssential to obtain an acceptable product quality. Controlling the synt
hesis of intermetallics can be achieved by several methods, such as di
lution of the elemental powders with prealloyed powder, in situ format
ion of the intermetallic at a low;temperature, or mechanical alloying.
Hot isostatic pressing (HIP) greatly improves the properties of the p
roducts compared to the reactively sintered materials. The HIP treatme
nt can be applied as a post treatment, or as KIP combined with reactiv
e sintering.