Optimization of resin usage in blow molding necessitates the use of no
nround or nonaxisymmetric die tooling. These die geometries are referr
ed to as ''ovalized.'' The extrusion and inflation of parisons formed
from nonaxisymmetric dies are complex because of the radial thickness
dependency. Four die geometries are considered in this work; one axisy
mmetric and three nonaxisymmetric. The three nonaxisymmetric dies have
one side set at a constant die gap (1.5 mm) and the side rotated 90-d
egrees from it, set at progressively increasing die gaps (2.0, 2.5, 3.
5 mm). A methodology is presented for the measurement of the radial pa
rison diameter and thickness swell profile for ovalized parisons. The
methodology employs a simple mass balance approach between an axisymme
tric part and the parison it was blown from. Experimental results are
obtained for the radial parison diameter and thickness swell at two ra
dial locations. (C) 1994 John Wiley & Sons, Inc.