For applications of monolithic silica aerogels, drying without crackin
g is an important issue. By extracting alcohol with supercritical CO2,
crack-free aerogels can be obtained at 35 degrees C and 85 bar. This
opens the possibility for a large-scale aerogel drying process. Beside
s some technical information about the process, the economics of this
process are also discussed. It appears that an aerogel plate with a th
ickness of 1 cm can be dried at a cost of $2/m(2). The price will incr
ease exponentially with thickness because diffusion of the alcohol in
the alcogel solvated by CO2 molecules is the rate-determining step of
the drying process.