Precision etch-depth control is realized by a chemically assisted ion-
beam etching system incorporated with in situ laser reflectometry. By
counting the number of interference fringes, etch-depth control better
than a quarter-wave thickness is easily obtained. Optimized etching c
onditions for highly anisotropic etching of bulk GaAs and AlGaAs/GaAs
distributed Bragg reflectors are obtained. With the ability to etch-st
op just below the active region by the in situ monitoring, InGaAs vert
ical-cavity surface-emitting lasers with CW threshold current density
as low as 380 A cm-2 with output power > 11 mW are fabricated. Spatial
uniformity is 5% over a 1-cm2 sample, which corresponds to one pair o
ver 20 pairs of quarter-wave stacks of AlGaAs/GaAs distributed Bragg r
eflectors.