This paper presents a unifying methodology for optimization of biotech
nological processes, namely optimal adaptive control which combines th
e advantages of both the optimal control and the adaptive control appr
oaches. As an example, the design of a substrate feeding rate controll
er for a class of biotechnological processes in stirred tank reactors
characterized by a decoupling between biomass growth and product forma
tion is considered. More specifically, the most common case is conside
red of a process with monotonic specific growth rate and non-monotonic
specific production rate as functions of substrate concentration. The
main contribution is to illustrate how the insight, obtained by preli
minary optimal control studies, leads to the design of easy-to-impleme
nt adaptive controllers. The controllers derived in this way combine a
nearly optimal performance with good robustness properties against mo
deling uncertainties and process disturbances. Since they can be consi
dered model-independent, they may be very helpful also in solving the
model discrimination problem, which often occurs during biotechnologic
al process modeling. To illustrate the method and the results obtained
, simulation results are given for the penicillin G fed-batch fermenta
tion process.