A mode-expansion laser that can be fabricated by standard buried heter
ostructure laser processes without introducing any extra complex proce
ssing steps is demonstrated. With the diluted waveguide structure, the
originally strongly guided laser mode can be expanded and better matc
hed to the weakly guided fibre mode. Both the coupling efficiency and
laser-to-fibre alignment tolerance are improved. Such a laser structur
e has a great potential to reduce the cost of laser diode modules.