Use of eddy currents to measure the depth of surface modified layers i
n ferromagnetic materials has been the subject of numerous studies. Th
is technique, however, is limited by surface permeability which consid
erably reduces skin depth value. The Barkhausen noise technique, used
to evaluate residual stresses, has also been used to evaluate case dep
th in carburised steels (AISI 8620 and 9310) and ion nitrided tool ste
els (AISI P20, D2, and H13). A method employing digital signal process
ing, which includes a fast Fourier transform has been applied at frequ
encies ranging from 0 to 200 kHz. Experiments show good correlation be
tween magnetic Barkhausen noise and hardening depth values between 100
and 1000 mu m for carburised steels, and between 25 and 200 mu m for
nitrided steels.