An interactive computer simulation of the steady-state melt spinning o
f poly(ethylene terephthalate) was developed based upon a combination
of physical laws and empirical relationships. The simulation incorpora
tes crystallization effects which makes it valid for a wide range of t
ake-up speeds. Modifications to the conventional threadline that allow
judicious control over the threadline dynamics were modeled and inclu
ded in the simulation for exploration of the effects of these perturba
tions. The modifications include quenching and on-line zone heating. T
he simulation was verified using experimental measurements of threadli
ne diameter, velocity, and temperature at 3000, 4000, 5000, and 6000 m
/min take-up. Off-line measurements of crystallinity and birefringence
were also compared with the values calculated by the simulation at th
ese speeds. (C) 1995 John Wiley and Sons, Inc.