The use of selective chemical vapor deposited tungsten (CVD-W) to cap
Cu lines in polyimide is shown to be compatible with planarization by
chemical-mechanical polishing (damascene), minimal Cu is removed durin
g the preclean, and selective CVD-W results in no significant yield lo
ss and nearly complete oxidation protection. The W cap also suppresses
Cu hillock formation during subsequent thermal cycling. The best resu
lts were achieved by a wet-etch removal of the chemical-mechanical pol
ish stop layer and a wet etch of the Cu as a preclean.