Low stress silicon rich nitride SiNx has been examined as surface isol
ation in a 15 GHz washed emitter-base (WEB) bipolar process. The resis
tance of SiNx to wet etching in HF simplifies the processing and impro
ves the control of device dimensions. The WEB process allows a direct
comparison of device characteristics for several SiO2 and SiNx passiva
tion layers. Films of SiNx with strain levels in the range 4 x 10(-4)-
3 x 10(-3) were developed using a micromachined test structure. Damage
of the silicon surface which induces emitter-collector shorts, is avo
ided by using very low stress nitride (strain < 1.8 x 10(-3)). The bas
e leakage currents, which are associated with silicon/insulator interf
ace traps, are not stress dependent bur ape characteristic of the type
of isolation. (C) 1995 The Institute of Materials.