Laboratory agglomeration-flotation tests were used to evaluate the rec
overy of residual bitumen from a sample of Suncor oil sands fine taili
ngs, using ground coal as a bitumen absorbent. To improve its effectiv
ness, the coal was preconditioned with no. 2 fuel oil, subjected to 30
s high-shear mixing and collected by flotation over 3 min. This oil-c
onditioned coal was then contacted with mature fine tailings for 5 min
with low-shear mixing. Flotation for 5 min resulted in the recovery o
f 93% of the residual bitumen, compared with 85% after 40 min mixing a
chieved in earlier tests. Equipment to accomplish this separation has
already been designed, scaled and operated for fine coal recovery from
washery wastes.