Fm. Najjar et al., NUMERICAL STUDY OF STEADY TURBULENT-FLOW THROUGH BIFURCATED NOZZLES IN CONTINUOUS-CASTING, Metallurgical and materials transactions. B, Process metallurgy and materials processing science, 26(4), 1995, pp. 749-765
Citations number
36
Categorie Soggetti
Material Science","Metallurgy & Metallurigical Engineering
Bifurcated nozzles are used in continuous casting of molten steel, whe
re they influence the quality of the cast steel slabs. The present stu
dy performs two-dimensional (2-D) and three-dimensional (3-D) simulati
ons of steady turbulent (K-epsilon) flow in bifurcated nozzles, using
a finite-element (FIDAP) model, which has been verified previously wit
h water model experiments. The effects of nozzle design and casting pr
ocess operating variables on the jet characteristics exiting the nozzl
e are investigated. The nozzle design parameters studied include the s
hape, angle, height, width, and thickness of the ports and the bottom
geometry. The process operating practices include inlet velocity profi
le and angle as well as port curvature caused by erosion or inclusion
buildup. Results show that the jet angle is controlled mainly by the p
ort angle but is steeper with larger port area and thinner walls. The
degree of swirl is increased by larger or rounder ports. The effective
port area, where there is no recirculation, is increased by smaller o
r curved ports. Flow asymmetry is more severe with skewed or angled in
let conditions or unequal port sizes. Turbulence levels in the jet are
higher with higher casting speed and smaller ports.