This paper discusses four closely related themes. (a) First, we presen
t the synthesis of new butyl rubber graft copolymers that have a polyi
sobutylene backbone and several free-radical polymerized polymers, suc
h as poly(methyl methacrylate), in the side chains. The chemistry invo
lves commercial butyl rubber, poly(isobutylene-co-isoprene) and free-r
adical graft-from reaction using a borane reagent. (b) The selective a
utoxidation reaction of secondary alkyl-9-borabicyclononane offers the
conditions for producing desirable polymeric radicals in graft-from p
olymerization with high grafting efficiency and controllable copolymer
compositions. (c) The structure of graft copolymers is characterized.
Several techniques, especially gel permeation chromatography measurem
ent with on-line refractive index, photodiode-array and light scatteri
ng detectors, were used to provide detailed microstructural informatio
n. (d) Finally, compatibility is studied using graft copolymers as the
compatibilizers in polyisobutylene blends.