The single-fiber fragmentation test has been extended to a multi-fiber
fragmentation test that demonstrates the fiber/fiber interactions tha
t are present in real composites. The model composites are of Nicalon
fibers embedded in an epoxy resin and have a controlled inter-fiber se
paration. An important qualitative result is that the interfacial fail
ure in each fiber in an array is correlated with that of its neighbors
, even when the individual fiber breaks are not at the same location.
The fiber bundle as a whole thus has well defined regions of interfaci
al failure. Quantitatively, fibers in an army have a larger mean fragm
ent length than a single fiber, and the fragment length increases with
smaller inter-fiber separation or more embedded fibers. Shear-lag the
ory predicts the opposite effect. The results suggest that the presenc
e of neighboring fibers prevent failure at some flaws. The flaw densit
y function changes as a result of fiber/fiber interactions and this af
fects the fiber fragmentation process. Multi-fiber fragmentation tests
show that the embedded single fiber test is insufficient to model fib
er behavior within real composites.