R. Kovacevic et al., ONLINE MONITORING OF THE ELECTRIC ARC-SPRAYING PROCESS-BASED ON ACOUSTIC SIGNATURES, Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture, 209(5), 1995, pp. 369-379
Electric are spraying (or metal are spraying) is a process that deposi
ts metal particles on suitable substrates using two consumable wire el
ectrodes. The high-temperature are formed between these electrodes in
an atomizing jet of air produces small molten particles which are used
to coat the substrate. The contribution of the process parameters and
their interactions on the coating thickness is analysed using Taguchi
's design of experiments. The time and frequency domain sound signals
generated during the process are utilized to characterize the spraying
phenomenon. Stochastic modelling of acoustic signals forms the basis
for a closed-loop control mechanism of the are-spraying process propos
ed for the first time. Experimental proof of the Gaussian nature of th
e deposition profile is provided and a mathematical approach has been
suggested to obtain a uniform deposit thickness in a single pass.