The tangential stress distribution around the perimeter of a circular
hole in an aerospace lug joint has been analysed under various longitu
dinal and lateral pin loads using finite element (FE) analysis. Becaus
e there is a general shortage of comprehensive and relable data for lu
g-shaped components, the FE model has initially been generated for a r
ectangular plate containing a central hole, and this has been validate
d using theoretical and experimentally obtained data. The FE mesh has
been modified to model a standard lug, as used in the aircraft industr
y, and different longitudinal and lateral load cases have been conside
red, thus representing different pin or bolt fit scenarios. The conseq
uence of the effective bolt size and load direction has been found to
affect significantly the resulting stress magnitude and position, and
this has important implications for both fatigue and fracture analyses
.