The design methodologies for reducing operational problems in a hermet
ically sealed single-cylinder R-12 compressor used in deep freezers ar
e discussed. Excessive oil throw was reduced to acceptable limits by m
odifying the suction pipe location in the shell, intake muffler orient
ation, oil hole dimensions and improved cooling of shell exterior. For
eliminating connecting rod end wear, bronze sleeves were introduced i
n the bearing along with changes in journal hardness. Accelerated life
tests were conducted on modified and production compressors to demons
trate the effectiveness of the modifications.