S. Maeda et al., EXCIMER-LASER INDUCED CVD AND ITS APPLICATION TO SELECTIVE NONPLANAR METALLIZATION, Journal of micromechanics and microengineering, 5(3), 1995, pp. 237-242
Ultraviolet laser induced selective chromium metallization of a non-pl
aner microscopic surface is established. The chromium film deposited f
rom the gas phase Cr(CO)(6) precursor showed low electric conductivity
because of impurities such as carbon oxygen produced as side-products
of the photochemical reaction of; the precursor. In order to obtain h
ighly conductive metallization on non-planer surface, a two-step patte
rning method is studied. As the first step, conductive nickel film is
formed around three-dimensional polyurethane substrates by using an el
ectroless plating method. In the second step, chromium is selectively
deposited on the nickel layer employing the UV laser induced CVD metho
d. The nickel layer is then selectively etched using the chromium as a
mask. The conductive nickel pattern is successfully achieved employin
g the two-step patterning method. As an application example of these n
ew fabrication techniques, we propose a built-in tactile sensor at the
probe-head of a catheter. A fabricated prototype of the tactile senso
r is reported.