The experimental work presented in this paper has shown that the how r
ates of coarse materials through conical hoppers conform to the models
of Beverloo et al. (1961. Chem. Engng Sci. 15, 260) and Base and Tana
ka (1959, The Engineer (London) 208, 465), with the mass flow rate bei
ng proportional to D-5/2 where D is the orifice diameter. Significantl
y lower dow rates were found for fine particles, though the mass flow
rates were still found to be proportional to D-5/2, but with the const
ant of proportionality being a function of particle diameter. This is
ascribed to the presence of interstitial pressure gradients set up as
the material dilates on approaching the orifice. Direct measurements o
f these pressure profiles have been made, but precise numerical agreem
ent with the values required to cause the reduced flow rate was not fo
und. This was attributed to pressure variation across the hopper. The
pressure gradients were, however, found to be independent of orifice d
iameter and inversely proportional to the square of the particle diame
ter. A correlation has been proposed in which the mass flow rate is pr
oportional to D-5/2 multiplied by a factor which is a linear function
of particle diameter squared. Of the measured flow rates 93% lie withi
n +/- 20% of this correlation.