Developments in recombinant DNA technology are now allowing the contro
lled use of metabolic pathways to carry out a series of sequential org
anic chemical reactions using a single microbial catalyst. Biological
processes of this type have significant industrial potential but in ma
ny cases still require the necessary biochemical engineering to transl
ate them into a scalable process. Process synthesis is the systematic
application of heuristics to the design of processes. Its application
has enabled many chemical processes to be develped rapidly and feasibi
lity assessed at an early stage in development. Here we apply such tec
hniques to the area of multi-step microbial conversions (the use of me
tabolic pathway engineering to produce industrially useful chemicals).
Biological and process engineering issues which require more research
are identified. The use of the aromatic oxidation pathway serves as a
n illustrative example.