The synthesis of Al28C6O21N6 powder (ALCON), starting from the binary
compounds is described. The powder is resistant to oxidation in air up
to 760 degrees C. From the prepared powder, fully dense ceramics have
successfully been prepared using hot pressing. The as-prepared cerami
cs had a thermal conductivity of 20Wm(-1)K(-1). Experiments showed tha
t it is also possible to prepare ALCON ceramics by reactive hot-pressi
ng, starting from Al2O3, AIN and Al4C3. Further optimization is expect
ed to raise the thermal conductivity significantly. The strength, abou
t 300 MPa, is similar to that of AIN. The thermal expansion coefficien
t of 4.8 x 10(-6)K(-1) closely matches that of silicon, making applica
tion of ALCON ceramics as heat sinks an interesting possibility.