Irregular growth of initially solidified shell in continuous casting i
s analyzed quantitatively, taking account of the shell deflection. Tem
perature, thermal stress, and shell deformation are calculated simulta
neously in cross section of the initially solidifying shell. Shell irr
egularity obtained from this calculation is in agreement with the expe
rimental results. This means the model can simulate the phenomena in t
he mould. Heat resistance at the interface between mould and metal is
dominant only for a few seconds from meniscus. After that, heat resist
ance in the initially solidified shell becomes dominant. This means th
e careful control of initial solidification for a few seconds from men
iscus is important to decrease the irregular shell growth. Calculated
results shows that more even thermal resistance between mould and meta
l, higher speed casting and milder cooling rate will be preferable in
decreasing the irregularity.