In a program at the Thermal Spray Laboratory at the State University o
f New York at Stony Brook, both conventional gas-stabilized plasma and
high-throughput water-stabilized plasma spray torches are being used
to produce thick free-standing structures of oxide ceramics, metal-rei
nforced ceramic laminates, and multilayered or functionally graded cer
amic materials. The results of the processing, microstructure, and pro
perties of freeforms produced from ceramics in the alumina, zirconia,
and alumina-zirconia system are reported