A continuous Al2O3 coating on SiC/Al2O3 ceramic composites for heat ex
changer applications can be achieved using a laser-assisted in-situ re
action technique. Deposition of a bond coat of either aluminum or tita
nium using physical vapor deposition prior to laser treatment is essen
tial for coating adherence. The in-situ transformation of the precurso
r aluminum powder delivered at the laser-substrate interaction zone in
an oxygen atmosphere results in the deposition of the Al2O3 layer on
the SiC/Al2O3 composite substrate.