This article describes work carried out by a major aircraft-engine bui
lder and one of its suppliers to validate the numerical prediction of
heat-treatment-induced residual stresses. For verification, the projec
t used a large-scale, nickel-based superalloy forging; calculated stre
sses are compared to those measured using a hole-drilling technique. E
ven though the analyses were conducted by both companies using differe
nt software, the results tie closely with the measurements.