High abrasion furnace carbon black improves the physical properties of
zinc sulfonated ethylene-propylene-diene terpolymer of high (75 wt%)
ethylene content. Properties studied include hardness, stress-strain c
haracteristics, tear strength, hysteresis and abrasion resistance. Sca
nning electron photomicrographs of the tear fractured and abraded surf
aces show changes in failure mode of the polymer on incorporation of c
arbon black. Results of dynamic mechanical analyses and dielectric the
rmal analyses show that carbon black reinforces the ionomers, presumab
ly through weak rubber-filler interaction involving the backbone chain
s and strong interaction between the active sites of the filler surfac
e and the ionic aggregates present in the 'multiplets' and 'clusters'.
Reprocessability studies in the Monsanto Processability Tester (MPT)
show that the carbon black filled polymer can be reprocessed like a th
ermoplastic elastomer and there was no fall in properties even after t
hree cycles of extrusion through the MPT.