The current paper extends the application of the overall design method
ology for sub-ambient plants, developed by Dhole and Linnhoff (1993a),
to optimise the operating pressure of the ethylene cold-end process.
The optimisation of the working pressure depends on the trade-off betw
een the power required for refrigeration and for feed compression. App
ropriate integration between the columns, the heat exchanger network a
nd the refrigeration system significantly reduces the overall power co
nsumption. More importantly, the optimised process configuration shows
a small variation in total power consumption with operating pressure.
This implies that with appropriate integration, the low pressure desi
gns become more attractive owing to the lower capital investment requi
red. Lower operating pressure along with process integration can also
be considered as a debottlenecking tool when the separation system is
the main constraint.